Hyundai Ioniq: Front Door / Front Door Module. Repair procedures

Hyundai Ioniq (AE) 2017-2025 Service Manual / Body (Interior and Exterior) / Front Door / Front Door Module. Repair procedures

Replacement
1.
Remove the front door window glass.
(Refer to Front Door - "Front Door Window Glass")
2.
Remove the front door outside handle.
(Refer to Front Door - "Front Door Outside Module")
3.
Loosen the front door outside handle base mounting bolt (A).
Tightening torque :
2.0 - 2.9 N.m (0.2 - 0.3 kgf.m, 1.4 - 2.2 lb-ft)

4.
Disconnect the front door main connector (A) and outside rear view mirror connector (B).

5.
Loosen the front door latch mounting screws.
Tightening torque :
7.8 - 14.7 N.m (0.8 - 1.5 kgf.m, 5.8 - 10.8 lb-ft)

6.
Loosen the mounting bolts and remove the front door module (A).
Tightening torque :
8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 8.5 - 10.1 lb-ft)

7.
Disconnect the connectors and front door module wiring harness (A).

8.
Remove the front door latch assembly.
(Refer to Front Door - "Front Door Latch")
9.
Reomove the front speaker.
(Refer to Body Electrical System - "Speakers")
10.
Remove the front power window motor.
(Refer to Body Electrical System - "Power Window Motor")
11.
Remove the side impact sensor.
(Refer to Restraint - "Side Impact Sensor (SIS)")
12.
To install, reverse the removal procedure.
   
•
Make sure connectors are connected properly and each rod is connected securely.
•
Make sure the door locks / unlocks and opens / closes properly.

    Front Door Module. Components and components location

    C..

    Front Door Outside Handle. Components and components location

    C..

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