Hyundai Ioniq (AE): Heater / Evaporator Core. Repair procedures

Replacement
1.
Disconnect the negative (-) battery terminal.
2.
Remove the heater and blower assembly.
(Refer to Heater - "Heater Unit")
3.
Remove the evaporator core cover (A) after loosening the mounting screws.

4.
Pull out the evaporator temperature sensor (A) from the evaporator core.

5.
Pull out the evaporator core (A) from the heater unit.

6.
To install, reverse the removal procedure.
   
If you're installing a new condenser, add refrigerant oil (POE OIL).
Replace the O-rings with new ones at each fitting, and apply a thin coat of refrigerant oil before installing them. Be sure to use the right O-rings for R-1234yf to avoid leakage.
Be careful not to damage the radiator and condenser fins when installing the condenser.
Charge the system, and test its performance.

    InspectionOperating Logic Test (Manual only)Inspect the PTC operation by confirmation logic as follows.1.Entering(1)Set the Floor mode and maximum heating position.

    Components Location1. Temperature control actuator [LH]2. Temperature control actuator [RH]

    Other information:

    Hyundai Ioniq (AE) 2017-2022 Service & Repair Manual: Mode Control Actuator. Description and operation

    DescriptionThe mode control actuator is located at the heater unit.It adjusts the position of the mode door by operating the mode control actuator based on the signal of the A/C control unit. Pressing the mode select switch makes the mode control actuator shift in order of Vent → Bi-Level → Floor → Mix.

    Hyundai Ioniq (AE) 2017-2022 Service & Repair Manual: Rear Corner Safety ON/OFF Switch. Repair procedures

    Inspection1.Disconnect the negative (-) battery terminal.2.Remove the crash pad lower panel.(Refer to Body - "Crash Pad Lower Panel")3.Remove the lower crash pad switch assembly (A) after disengaging the mounting clip.4.Remove the rheostat switch connector (A).

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