Hyundai Ioniq (AE): Air Conditioning System / Refrigerant Line. Repair procedures

Hyundai Ioniq (AE) 2017-2022 Service & Repair Manual / Heating, Ventilation and Air Conditioning / Air Conditioning System / Refrigerant Line. Repair procedures

Replacement
1.
If the compressor is marginally operable, run the engine at idle speed, and let the air conditioning work for a few minutes, then shut the engine off.
2.
Disconnect the negative (-) battery terminal.
3.
Recover the refrigerant with a recovery / charging station.
   
•
If the POE oil of the system gets mixed with PAG oil, then dielectric breakdown due to decreased volumetric resistivity can occur and inoperative A/C compressor may result, A/C compressor may not work.
4.
Remove the engine cover.
(Refer to Engine Mechanical System - "Engine Cover")
5.
Remove the engine mounting support bracket.
(Refer to Engine Mechanical System - "Engine Mounting")
6.
Remove the bolts and the expansion valve (A) from the evaporator core.
Tightening torque :
8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 Ib-ft)

7.
Remove the 2 nuts, and then disconnect the discharge line (A) and liquid line (B) from the condenser.
Tightening torque :
8.8 - 13.7 N.m ( 0.9 - 1.4 kgf.m, 6.5 - 10.1 Ib-ft)

8.
Disconnect the A/C pressure transducer connector (A).

9.
Remove the engine room under cover.
(Refer to Engine Mechanical System - "Engine Room Under Cover")
10.
Remove the bolts, then disconnect the suction line (A) and discharge line (B) from the compressor.
Tightening torque :
7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 Ib-ft)
   
•
Plug or cap the lines immediately after disconnecting them to avoid moisture and dust contamination.

11.
Loosen the bracket mounting bolt (B) from suction& liquid assembly (A).
Tightening torque :
7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 Ib-ft)
12.
Remove the refrigerant line assembly (A) to the upper of engine room.

13.
To install, reverse the removal procedure.
   
•
Plug or cap the lines immediately after disconnecting them to avoid moisture and dust contamination.
•
Tighten the bolt or nut joint to the specified torque.
•
Using a gas leak detector, check for refrigerant leakage.
•
Evacuate air in the refrigeration system and charge system with refrigerant.
Capacit y : 600 ± 25 g (21.2 ± 0.88 oz.)
   
•
If the POE oil of the system gets mixed with PAG oil, then dielectric breakdown due to decreased volumetric resistivity can occur and inoperative A/C compressor may result, A/C compressor may not work.

    Components Location1. Refrigerant Line Assembly

    Other information:

    Hyundai Ioniq (AE) 2017-2022 Service & Repair Manual: Evaporator Temperature Sensor. Description and operation

    DescriptionThe evaporator temperature sensor will detect the evaporator core temperature and interrupt compressor relay power in order to prevent evaporator from freezing by excessive cooling. The evaporator temperature sensor has the Negative Temperature Coefficient (NTC).

    Hyundai Ioniq (AE) 2017-2022 Service & Repair Manual: High voltage shut-off procedures

    High Voltage Shut-off Procedures    â€¢ Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.

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