Hyundai Ioniq (AE): High Voltage Battery Cooling System / Cooling Duct. Repair procedures

Removal
   
•
Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
Cooling Duct (Inlet)
1.
Shut off the high voltage.
(Refer to Hybrid Control System - "High Voltage Shut-off Procedures")
2.
Remove the rear seat cushion.
(Refer to Body - "Rear Seat Assembly")
3.
Remove the rear door scuff trim.
(Refer to Body - "Door Scuff Trim")
4.
Remove the inlet cooling duct (A) after loosening the mounting fastener.

Cooling Duct (Outlet)
1.
Shut off the high voltage.
(Refer to Hybrid Control System - "High Voltage Shut-off Procedures")
2.
Remove the rear seat cushion.
(Refer to Body - "Rear Seat Assembly")
3.
Remove the rear door scuff trim.
(Refer to Body - "Door Scuff Trim")
4.
Remove the outlet cooling duct (A) after loosening the mounting nut.

Installation
   
•
Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.
1.
Install the cooling ducts in the reverse order of removal.
Outlet cooling duct installation nut :
7.8 - 11.8 N.m (0.8 - 1.2 kgf.m, 5.8 - 8.7 lb-ft)

    Removal    â€¢ Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system.

    Other information:

    Hyundai Ioniq (AE) 2017-2022 Service & Repair Manual: Description and operation

    DescriptionIn ordinary cars, the mechanical water pump mounted on the engine for heating purposes is activated to circulate the cooling water, but in hybrid cars, AEWP is used to circulate the cooling water when the engine is not operating. Classification System Cooling water used

    Hyundai Ioniq (AE) 2017-2022 Service & Repair Manual: General safety information and caution

    Safety PrecautionPrecautions To Take Before Servicing High Voltage System    â€¢ Since hybrid vehicles contain a high voltage battery, if the high voltage system or vehicles are handled incorrectly, this might lead to a serious accidents like electric shock and electric leakage.

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