Hyundai Ioniq (AE): Cooling System / Cooling Fan. Repair procedures

Removal and installation
Cooling Fan Assembly
1.
Disconnect the battery negative terminal.
2.
Remove the air cleaner assembly.
(Refer to Intake and Exhaust System - "Air Cleaner")
3.
Disconnect the hybrid starter generator (HSG) coolant hoses (A).

4.
Disconnect the wire harness connector (A).

5.
Remove the hood latch assembly.
(Refer to Body - "Hood Latch")
6.
Remove the cooling fan upper guard (A).

7.
Remove the cooling fan (A).
Tightening torque :
4.9 - 7.8 N.m (0.5 - 0.8 kgf.m, 3.6 - 5.8 lb-ft)

8.
Install in the reverse order of removal.
Cooling Fan Controller (PWM)
1.
Disconnect the battery negative terminal.
2.
Remove the air cleaner assembly.
(Refer to Intake and Exhaust System - "Air Cleaner")
3.
Disconnect the wire harness connector (A) and the fan motor connector (B).

4.
Remove the cooling fan controller (PWM) (A) from the cooling fan shroud.
Tightening torque :
4.9 - 8.3 N.m (0.50 - 0.85 kgf.m, 3.6 - 6.1 lb-ft)

5.
Install in the reverse order of removal.
Disassembly
1.
Remove the cooling fan (A) from the cooling fan assembly.
Tightening torque :
2.8 - 3.2 N.m (0.28 - 0.33 kgf.m, 2.1 - 2.4 lb-ft)

2.
Disconnect the fan motor connector (A) from the cooling fan controller (PWM).

3.
Loosen the screws and then remove the fan motor (A) from the cooling fan shroud.
Tightening torque :
3.9 - 5.9 N.m (0.4 - 0.6 kgf.m, 2.9 - 4.3 lb-ft)

4.
Assemble in the reverse order of disassembly.
Inspection
Fan Motor
1.
Disconnect the fan motor connector from the cooling fan controller (PWM).
2.
Connect the battery voltage to the "+" terminal and ground to "-" terminal.
3.
Check the cooling fan motor operates well.

    Schematic Diagrams

    Components1. Radiator assembly2. Radiator upper mounting bracket3. Radiator lower hose4. Radiator upper hose5. Mounting insulator6. Clamp

    Other information:

    Hyundai Ioniq (AE) 2017-2022 Service & Repair Manual: High voltage shut-off procedures

    High Voltage Shut-off Procedures    â€¢ Be sure to read and follow the "General Safety Information and Caution" before doing any work related with the high voltage system. Failure to follow the safety instructions may result in serious electrical injuries.

    Hyundai Ioniq (AE) 2017-2022 Service & Repair Manual: Front Radar Unit. Specifications

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