Hyundai Ioniq: Dual Clutch System / Clutch Engagement Fork and Engagement Bearing. Repair procedures

Hyundai Ioniq (AE) 2017-2025 Service Manual / DCT(Dual Clutch Transmission) System / Dual Clutch System / Clutch Engagement Fork and Engagement Bearing. Repair procedures

Removal

1.	Remove the dual clutch transmission from the vehicle. (Refer to Dual Clutch Transmission System - "Dual Clutch Transmission")

2.	Remove the dual clutch assembly. (Refer to Dual Clutch System - "Double Clutch Assembly")

3.	Remove the clutch engagement bearing 1 (A) and 2 (B).

4.	Remove the clutch engagement fork 1 (A) after loosening the mounting bolts.

5.	Remove the clutch engagement fork 2 (A) and engagement bearing sleeve (B)

Installation

•	Check the assembled state of the lock bush (A) and dowel pins (B).

Apply coat of grease when installing the clutch fork.

Spec grease : Extreme pressure grease for vehicle

Amount : 0.1 - 0.2g

Install the clutch engagement fork 2 (A) and engagement bearing sleeve (B).

Be careful not to mix up the bolts for engagement bearing sleeve and the ones for clutch engagement forks.

•	Bolts for engagement bearing sleeve (3EA) : White (14mm length)

•	Bolts for clutch engagement fork 1 and fork 2 (4EA) : Black (20mm length)

•	Take caution of the direction of fork assembly shaft when installing.

Tightening torque :

9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

Install the clutch engagement fork 1 (A)

Tightening torque :

9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

Install the engagement bearing 1 (A).

•	Align the fork with the bearing plastic guide direction.

Install the engagement bearing 2 (A).

•	Take caution and make sure that the bearing plastic stopper (B) is settled in the sleeve (C).

6.	Install the dual clutch assembly. (Refer to Dual Clutch System - "Double Clutch Assembly")

7.	Install the dual clutch transmission to vehicle. (Refer to Dual Clutch Transmission System - "Dual Clutch Transmission")

Clutch Engagement Fork and Engagement Bearing. Components and components location

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Hybrid Motor System

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Hyundai Ioniq (AE) 2017-2025 Service Manual: Components and components location

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