Hyundai Ioniq: Dual Clutch System / Clutch Engagement Fork and Engagement Bearing. Repair procedures

Hyundai Ioniq (AE) 2017-2024 Service Manual / DCT(Dual Clutch Transmission) System / Dual Clutch System / Clutch Engagement Fork and Engagement Bearing. Repair procedures

Removal
1.
Remove the dual clutch transmission from the vehicle.
(Refer to Dual Clutch Transmission System - "Dual Clutch Transmission")
2.
Remove the dual clutch assembly.
(Refer to Dual Clutch System - "Double Clutch Assembly")
3.
Remove the clutch engagement bearing 1 (A) and 2 (B).

4.
Remove the clutch engagement fork 1 (A) after loosening the mounting bolts.

5.
Remove the clutch engagement fork 2 (A) and engagement bearing sleeve (B)

Installation
   
Check the assembled state of the lock bush (A) and dowel pins (B).

1.
Apply coat of grease when installing the clutch fork.
Spec grease : Extreme pressure grease for vehicle
Amount : 0.1 - 0.2g

2.
Install the clutch engagement fork 2 (A) and engagement bearing sleeve (B).
   
Be careful not to mix up the bolts for engagement bearing sleeve and the ones for clutch engagement forks.
Bolts for engagement bearing sleeve (3EA) : White (14mm length)
Bolts for clutch engagement fork 1 and fork 2 (4EA) : Black (20mm length)
   
Take caution of the direction of fork assembly shaft when installing.
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

3.
Install the clutch engagement fork 1 (A)
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

4.
Install the engagement bearing 1 (A).
   
Align the fork with the bearing plastic guide direction.

5.
Install the engagement bearing 2 (A).
   
Take caution and make sure that the bearing plastic stopper (B) is settled in the sleeve (C).

6.
Install the dual clutch assembly.
(Refer to Dual Clutch System - "Double Clutch Assembly")
7.
Install the dual clutch transmission to vehicle.
(Refer to Dual Clutch Transmission System - "Dual Clutch Transmission")

    Clutch Engagement Fork and Engagement Bearing. Components and components location

    C..

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