Hyundai Ioniq (AE): Dual Clutch System / Clutch Engagement Fork and Engagement Bearing. Repair procedures

Hyundai Ioniq (AE) 2017-2022 Service & Repair Manual / DCT(Dual Clutch Transmission) System / Dual Clutch System / Clutch Engagement Fork and Engagement Bearing. Repair procedures

Removal
1.
Remove the dual clutch transmission from the vehicle.
(Refer to Dual Clutch Transmission System - "Dual Clutch Transmission")
2.
Remove the dual clutch assembly.
(Refer to Dual Clutch System - "Double Clutch Assembly")
3.
Remove the clutch engagement bearing 1 (A) and 2 (B).

4.
Remove the clutch engagement fork 1 (A) after loosening the mounting bolts.

5.
Remove the clutch engagement fork 2 (A) and engagement bearing sleeve (B)

Installation
   
•
Check the assembled state of the lock bush (A) and dowel pins (B).

1.
Apply coat of grease when installing the clutch fork.
Spec grease : Extreme pressure grease for vehicle
Amount : 0.1 - 0.2g

2.
Install the clutch engagement fork 2 (A) and engagement bearing sleeve (B).
   
Be careful not to mix up the bolts for engagement bearing sleeve and the ones for clutch engagement forks.
•
Bolts for engagement bearing sleeve (3EA) : White (14mm length)
•
Bolts for clutch engagement fork 1 and fork 2 (4EA) : Black (20mm length)
   
•
Take caution of the direction of fork assembly shaft when installing.
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

3.
Install the clutch engagement fork 1 (A)
Tightening torque :
9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)

4.
Install the engagement bearing 1 (A).
   
•
Align the fork with the bearing plastic guide direction.

5.
Install the engagement bearing 2 (A).
   
•
Take caution and make sure that the bearing plastic stopper (B) is settled in the sleeve (C).

6.
Install the dual clutch assembly.
(Refer to Dual Clutch System - "Double Clutch Assembly")
7.
Install the dual clutch transmission to vehicle.
(Refer to Dual Clutch Transmission System - "Dual Clutch Transmission")

    Components1. Clutch housing2. Engagement bearing 2 (Even)3. Engagement bearing 1 (Odd)4. Engagement bearing sleeve5. Engagement frok 1 (Odd)6. Engagement frok 2 (Even)

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