Hyundai Ioniq (AE): Timing System / Drive Belt. Repair procedures
| 1. | Remove the engine room under cover. (Refer to Engine and Transaxle Assembly - "Engine Room Under Cover") |
| 2. | Remove the drive belt. | (1) | Using the wrench, turning the mechanical tensioner (A) counterclockwise and then insert a stopper pin into the hole. |
| (2) | Install the SST (09244-G2100) to hydraulic tensioner (B) and then compress the hydraulic tensioner by tightening the adjusting bolt (C). |
| (3) | Remove the drive belt (D). 
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| To prevent damage the hydraulic tensioner, slowly must work by using the hand tool. |
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| Before proceeding, check whether the safety pin (A) of the SST (09244-G2100) is located inside the SST as shown in the figure. 
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Visually check the belt for excessive wear, frayed cords etc.
If any defect has been found, replace the drive belt.
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| Cracks on the rib side of a belt are considered acceptable. If the belt has chunks missing from the ribs, it should be replaced. 
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| 1. | Install the drive belt. | (1) | Install the drive belt (D). |
| (2) | Using the wrench, slightly lift the mechanical tensioner (A) and then remove the stopper pin. Slowly place the mechanical tensioner (A). |
| (3) | Remove the SST (09244-G2100) from the hydraulic tensioner (B) by loosening the adjusting bolt (C).
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| To prevent damage the hydraulic tensioner, slowly must work by using the hand tool. |
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| 2. | Install the engine room under cover. (Refer to Engine and Transaxle Assembly - "Engine Room Under Cover") |
Removal and Installation1.Remove the drive belt.(Refer to Timing System - "Drive Belt")2.Remove the idler (A). Tightening torque : 39.2 - 49.
Other information:
Replacement1.Disconnect the negative (-) battery terminal. 2.Remove the heater and blower assembly.(Refer to Heater - "Heater Unit") 3.Loosen the mounting screws and remove the driver's temperature control actuator (A).4.Remove the heater core cover (A) after loosening the mounting screws.
Inspection1.Disconnect the negative (-) battery terminal.2.Remove the crash pad lower panel.(Refer to Body - "Crash Pad Lower Panel")3.Remove the lower crash pad switch assembly (A) after disengaging the mounting clip.4.Remove the rheostat switch connector (A).
