Hyundai Ioniq (AE): High Voltage Battery Control System / Safety Plug. Description and operation

Hyundai Ioniq (AE) 2017-2022 Service & Repair Manual / Hybrid Control System / High Voltage Battery Control System / Safety Plug. Description and operation

Description
Safety Plug is installed on the rear side of the high voltage battery and it can mechanically shut the high voltage circuit off when servicing the high voltage system. (i.e. High Voltage Battery, Power Relay Assembly, HPCU, BMS ECU, Hybrid Drive Motor, Inverter, HSG, LDC, Power Cable, etc.)
It includes a fuse in order to prevent the high voltage system from overcurrent.

    Removal1.Shut off the high voltage.(Refer to Hybrid Control System - "High Voltage Shut-off Procedures")2.Remove the rear seat cushion.(Refer to Body - "Rear Seat Assembly")3.

    Specification Item Specification Rated Voltage (V)400Rated Current (A)80Fuse Rated Current (A)125Fuse Melting TimeRated Current x 110%Min.

    Other information:

    Hyundai Ioniq (AE) 2017-2022 Service & Repair Manual: Repair procedures

    Diagnosis with GDS1.REAR CORENER RADAR system defects can be quickly diagnosed with the GDS. GDS operates actuator quickly to monitor, input/output value and self diagnosis.2.Connect the cable of GDS to the data link connector in driver side crash pad lower panel, turn the power on GDS.

    Hyundai Ioniq (AE) 2017-2022 Service & Repair Manual: Repair procedures

    Removal1.Disconnect the negative (-) battery terminal.2.Remove the tailgate lid trim.(Refer to Body - "TailGate Lid Trim")3.Disconnect the Rear view camera connector (A).4.Remove the Rear view camera assembly after loosening the mounting screws.Installation1.

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