Hyundai Ioniq (AE): High Voltage Battery Control System / Safety Plug. Description and operation

Hyundai Ioniq (AE) 2017-2022 Service & Repair Manual / Hybrid Control System / High Voltage Battery Control System / Safety Plug. Description and operation

Description
Safety Plug is installed on the rear side of the high voltage battery and it can mechanically shut the high voltage circuit off when servicing the high voltage system. (i.e. High Voltage Battery, Power Relay Assembly, HPCU, BMS ECU, Hybrid Drive Motor, Inverter, HSG, LDC, Power Cable, etc.)
It includes a fuse in order to prevent the high voltage system from overcurrent.

    Removal1.Shut off the high voltage.(Refer to Hybrid Control System - "High Voltage Shut-off Procedures")2.Remove the rear seat cushion.(Refer to Body - "Rear Seat Assembly")3.

    Specification Item Specification Rated Voltage (V)400Rated Current (A)80Fuse Rated Current (A)125Fuse Melting TimeRated Current x 110%Min.

    Other information:

    Hyundai Ioniq (AE) 2017-2022 Service & Repair Manual: Mode Control Actuator. Repair procedures

    Inspection1.Turn the ignition switch OFF.2.Disconnect the mode control actuator connector.3.Verify that the mode control actuator operates to the defrost mode when connecting 12V to terminal 3 and grounding terminal 4.Verify that the mode control actuator operates to the vent mode when connected in reverse.

    Hyundai Ioniq (AE) 2017-2022 Service & Repair Manual: Intake Actuator. Repair procedures

    Inspection1.Turn the ignition switch OFF.2.Disconnect the intake actuator connector.3.Verify that the intake actuator operates to the fresh position when connecting 12V to terminal 3 and grounding terminal 4.Verify that the intake actuator operates to the recirculation position when connected in reverse.

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