Hyundai Ioniq (AE): High Voltage Battery Control System / Safety Plug. Description and operation

Hyundai Ioniq (AE) 2017-2022 Service & Repair Manual / Hybrid Control System / High Voltage Battery Control System / Safety Plug. Description and operation

Description
Safety Plug is installed on the rear side of the high voltage battery and it can mechanically shut the high voltage circuit off when servicing the high voltage system. (i.e. High Voltage Battery, Power Relay Assembly, HPCU, BMS ECU, Hybrid Drive Motor, Inverter, HSG, LDC, Power Cable, etc.)
It includes a fuse in order to prevent the high voltage system from overcurrent.

    Removal1.Shut off the high voltage.(Refer to Hybrid Control System - "High Voltage Shut-off Procedures")2.Remove the rear seat cushion.(Refer to Body - "Rear Seat Assembly")3.

    Specification Item Specification Rated Voltage (V)400Rated Current (A)80Fuse Rated Current (A)125Fuse Melting TimeRated Current x 110%Min.

    Other information:

    Hyundai Ioniq (AE) 2017-2022 Service & Repair Manual: Duct Sensor. Repair procedures

    Inspection1.Check that the voltage values of No. 1, 2 duct sensors change1. Sensor (+ 5V)2. Sensor groundSpecification Ambient temperature [°C (°F)] Resistance (kΩ) Voltage (V) 50 (122)1.

    Hyundai Ioniq (AE) 2017-2022 Service & Repair Manual: General safety information and caution

    Safety PrecautionPrecautions To Take Before Servicing High Voltage System    â€¢ Since hybrid vehicles contain a high voltage battery, if the high voltage system or vehicles are handled incorrectly, this might lead to a serious accidents like electric shock and electric leakage.

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